Aluminum Flashlight Battery Plug

For a customer in the consumer electronics industry, CGR Technologies Inc. has designed and manufactured a flashlight battery plug, using 6061-T6 aluminum. This battery plug measures 0.400" long and a diameter of .625". The uncoated product was manufactured in a volume of 3000 pieces, within a 3 week lead time.

In the production of the flashlight battery plug, CGR Technologies Inc.; used our Swiss CNC turning machine with a sliding headstock. This machine allows us great versatility in machining complex parts with several features. We carried out both inside diameter and outside diameter turning, with threading inside and out. In addition, boring and back-boring processes were applied to achieve the proper shape and form of the finished product, maintaining a tolerance of +/- 0.001" in all dimensions and aspects.

Aluminum Flashlight Battery Plug

Specifications
Capabilities Applied/Processes	Swiss CNC, Sliding headstock, threading, ID turning, OD turning
Tightest Tolerance	+/- .001"
Material Thickness	5/8" diameter
Product Length	.400
Product Width	.512"
Product Height	.512"
Cutting Method	Swiss CNC turning
Temperature Range
Base Material	6061-T6 aluminum
Special Feature	CNC turning, Swiss machining, boring, backboring, threading
Industry for Use	consumer electronics
Volume	3000 pieces
Delivery Time	3 weeks
Project Scope	Design and Build
Design Work	Product design, Industrial design, Mechanical design
Drawing Type Accepted	Iges, Step, DXF, DWG, Parasolid, X_T, Pro/E, SolidWorks, PDF, tif, jpg

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